AP Photo WX101
By JOHN SOLOMON
Associated Press Writer
WASHINGTON (AP) - Federal prosecutors are investigating whether a maker
of bulletproof vests endangered lives, including President Bush's, by
concealing potentially deadly flaws in the body armor sold to the
government and police agencies.
A whistle-blower from the company, Second Chance Body Armor Inc., of
Central Lake, Mich., testified this month that the Secret Service tested
and bought some of the defective vests for the president and first lady
Laura Bush.
The Pentagon also obtained the same armor for elite troops who guard
generals, according to transcripts obtained by The Associated Press.
Many sales occurred well after Second Chance had been alerted that the
Japanese-made Zylon synthetic material in the vests was degrading faster
than expected from heat, light and moisture exposure, allowing bullets to
potentially penetrate the armor, according to the whistle-blower's
testimony and other company documents.
Prosecutors have gathered documents showing that Second Chance was
alerted as early as 1998 by the Japanese material maker, Toyobo Co., that
Zylon had trouble maintaining its protective properties.
By 2001, Second Chance's research chief, Aaron Westrick, was pleading
unsuccessfully with his company's president to replace the vests after his
own tests showed them degrading, the memos show.
``Lives and our credibility are at stake,'' Westrick wrote then-Second
Chance president Richard Davis in a Dec. 18, 2001, memo. ``We will only
prevail if we do the right things and not hesitate. This issue should not
be hidden for obvious safety issues and because of future litigation.''
Westrick urged Davis to ``immediately notify our customers of the
degradation problems,'' let those with pending orders cancel them and
cease all executive bonuses to save money so the company could pay for a
replacement initiative, the memo shows.
But Second Chance customers were not alerted to the problems until
September 2003 - after a California police officer was shot to death
wearing the vest and a Pennsylvania officer was seriously wounded.
In the interim, the Secret Service paid $53,000 in 2002 to Second
Chance for body armor, enough to equip the president and the security
detail that protects him and other VIPs, federal procurement records show.
Legal professionals and government officials familiar with the inquiry
confirmed Westrick's account about the Secret Service and Bush. They said
the criminal investigation is in addition to a Justice Department lawsuit
filed last summer that accuses Second Chance and Toyobo of fraud. The
officials spoke only on condition of anonymity, citing grand jury secrecy.
Robert H. Skilton, Second Chance's lawyer, did not return calls to his
office last week. Some of the company's non-Zylon assets have been sold
and others are in bankruptcy.
Westrick's lawyer, Stephen M. Kohn, said Sunday his that client is
cooperating with the criminal investigation.
``Greed prevailed over the safety of police, soldiers and even the
president of the United States,'' Kohn said. ``The officials who
personally profited from selling the defective vests to law enforcement
must be held accountable to the fullest extend of the criminal code.''
Throughout 2001 and 2002, agencies from the Pentagon to local police
bought vests from Second Chance, records show. The company now says more
than 100,000 Zylon vests it sold are in question, and the government said
it bought at least 40,000.
In summer 2002, company executives prepared a memo for their board of
directors recommending two stark options.
``Solution 1: We continue to operate as though nothing is wrong until
one of our customers is killed or wounded or Germany, Japan, Dupont or
some other entity exposes the Zylon problem,'' the memo said.
Under a category ``Downfalls'' for that option, the memo warned an
officer wearing one of the vests might be killed. ``In the eyes of law
enforcement, we will either be stupid for not knowing or greedy and
uncaring for knowing and not doing anything about it,'' the memo said.
The second option recommended the company publish an ad ``denouncing''
the vests and ``decline to make them'' unless customers knew of the
problem and still wanted them.
While it waited until fall 2003 to alert buyers, Second Chance arranged
in the interim for Toyobo to begin paying it refunds in 2002 for the Zylon
problems, promising to use the money to fix vests already sold in the
United States, according to documents in Second Chance's bankruptcy case.
Toyobo told the bankruptcy court that Second Chance took the money but
``failed to implement the corrective actions.''
``It is apparent that Toyobo was duped by Second Chance,'' Kent
Jarrell, a U.S. spokesman for Toyobo, said Sunday. ``We were shocked by
the level of Second Chance's deception when their behavior was finally
uncovered because of documents that surfaced in litigation and through
investigation.''
The Justice Department's suit this summer accused both Second Chance
and Toyobo of allowing vests to be sold to local, state and federal police
even though they knew their ability to stop bullets was overstated.
But that suit, along with others filed by states, made no mention of a
connection to the Secret Service and Bush. Westrick discussed that
connection in a deposition earlier this month provided to investigators.
``The president had Zylon Ultima armor and his wife had it, if I
recollect, and they took a look at it ... I believe it was the Secret
Service put the armor through some special tests and went with it, bought
it,'' Westrick testified in a Sept. 9 transcript obtained by The
Associated Press.
Westrick said that while the vest had passed initial Secret Service
testing, he warned his company that Zylon would soon degrade and allow
bullets to pierce the armor. ``I said it would be a problem,'' he
testified.
Secret Service officials declined to say whether Bush ever wore the
vest, saying they don't discuss presidential protective measures.
Westrick was told Bush wore Zylon-protection during the 2001
inauguration and during a 2002 event with police that his boss attended,
according to legal professionals familiar with the case.
Westrick's testimony this month also identified another potential
victim that federal prosecutors may explore - elite special forces who
work for the Central Command in protecting generals overseas.
The former research director-turned whistle-blower testified he
provided to Central Command several Zylon Ultima vests but warned he
feared they were defective.
``Second Chance supplied them, but I also told them I thought the armor
was problematic,'' Westrick said. `` ... I thought it would degrade. My
research showed that it degraded.''